PeakVue Plus – Bearing Friction

In this the third of three videos on PeakVue, James Sylvester shows that when the Emerson AMS 2140 is setup correctly, PeakVue Plus can detect issues with lubrication health, in this case, the bearing friction was off the scale! The asset in question is a critical plant fan on a variable speed drive with an operational speed of 1200rpm with 22224 EK Taper roller bearings installed.

Incorrect grease used

This short presentation shows how PeakVue Plus detected incorrect grease used by the contractor prior to any considerable bearing damage occurring. As part of the site maintenance annual shutdown the bearing caps were opened, the grease removed and it repacked with fresh grease. Watch as James explains how the PeakVue Plus technology helped confirm the root cause, (6 mins):
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PeakVue Introduction – Part II

In this the second of three videos on PeakVue, James Sylvester shows that when the Emerson AMS 2140 is setup correctly, PeakVue can pick up sub surface Hertzian cracks. In this example, James refers to a 110KW Motor on a variable speed drive for a plant critical pump.

Outer Race Defect Identified

On an asset assessment survey of a critical plant, a sub surface defect on a motor bearing was identified; this was very early detection and allowed time to plan in the bearing replacement as to not disrupt the production schedule. Watch James explain in layman’s terms how the PeakVue technology works and what sets it apart from the others (6 mins).
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What is vibration analysis in maintenance?

30-Second Summary

  • Vibration Analysis calculations allow you to detect early signs of machine failure/deterioration. 
  • A trained vibration analyst can easily understand the basics of vibration analysis as well as the failure modes of the equipment.
  • Predictive maintenance helps in preplanning all maintenance tasks as well as any unavoidable downtime.
  • Vibration data acquired from reactive maintenance can help replace or repair the parts which are exhibiting signs of wear and tear.

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PeakVue Introduction – Part I

Here is a the first example from James Sylvester of how visually helpful the new Emerson 2140 PeakVue Plus is while working on site. Read more

Flue Gas Recycle Fan: Introduction

The Flue Gas Recycle Fan is part of the COGA unit. The fan increases the efficiency of the COGA unit by recycling a proportion of the incinerated gases from the COGA stack. The fan is critical in sustaining high rates of operation on the plant, catastrophic failure of this fan would result in a COGA unit shut down. This would increase the emissions to the atmosphere and heavy fines could be imposed by the Environment Agency. Read more

Electrical Vibration Problem

This is the first of five video case studies from the book ‘Enhanced System Reliability Through Vibration Technology’ (ESRTVT) by James Sylvester. In this video James shows how vibration analysis can be used to diagnose electrical vibration problems on a VFD driven Motor. Read more

How can Motion Amplification help with Soft foot?

30-Second Summary

  • Motion amplification proves to be ideal for visualization of structural issues and resonance problems in machines.
  • Vibration problem at 100Hz which is electrically related should be visualized using an MA camera.
  • Machine frame distortion is usually known as soft foot, as it often prevents the machine from touching all its feet to its base.

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How can Vibration Analysis help detect bearing faults?

30-Second Summary

  • Vibration analysis can help detect bearing defects, but can’t do much to enhance plant reliability.
  • Detecting the root cause of the bearing defect is equally important when it comes to ensuring that the same problem doesn’t occur in the future.
  • RMS offers Online, Public, and Onsite ISO 18436-2 CAT I to CAT IV courses for vibration analysis.

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